Job Title: Shift In charge

Department: Production

Objective:

To execute daily production schedules efficiently during the assigned shift by ensuring uninterrupted operations, optimal manpower and resource utilization, strict quality and safety compliance, accurate SAP data capture, system documentation, and effective coordination across functions.

Routine Duties & Responsibilities

Production & Operations

1. Execute daily and shift-wise production schedules as per plan.
2. Allocate manpower, machines, and resources efficiently to meet production targets.
3. Ensure availability of raw materials, utilities, and consumables before and during the shift.
4. Monitor production flow, output, and downtime; take corrective actions to minimize losses.
5. Maintain accurate records of production output, material consumption, and idle time.

Quality, Safety & Hygiene

1. Monitor product quality throughout the shift and initiate corrective actions for deviations.
2. Analyse QC rejections and coordinate necessary corrective and preventive actions.
3. Ensure adherence to hygiene practices and shop-floor cleanliness standards.
4. Enforce safety protocols, ensure proper PPE usage, and promote safe work practices.
5. Report safety incidents, near misses, and quality deviations promptly.
6. Audit preparedness & readiness
7. Business Excellence activities coordination
8. Adherence to FSMS, Quality system standards applicable to the specific unit

Manpower & Shift Management

1. Supervise, guide, and support operators and technicians during the shift.
2. Monitor workforce discipline, productivity, and compliance with SOPs.
3. Train and Develop team members
4. Ensure effective shift manpower deployment based on operational requirements.

Maintenance & Equipment Coordination

1. Coordinate with maintenance teams during equipment breakdowns.
2. Support preventive maintenance activities as per schedule.
3. Ensure safe startup and shutdown of spray dryers and associated utilities.

Documentation & System Entries

1. Ensure accurate and timely SAP data entry related to production activities.
2. Maintain precise records of production, rework, downtime, and material usage.
3. Prepare and submit detailed shift handover and takeover reports for continuity.

Cross-Functional Coordination

1. Coordinate with Quality, Maintenance, Sales, and Dispatch teams for smooth operations.
2. Align shift priorities based on production plans and dispatch requirements.

Decision-Making Authority

1. Allocate and redeploy shift manpower as needed.
2. Stop production in case of quality, safety, or compliance risks.
3. Initiate rework as per approved procedures and guidelines.